GB/ASTM/ASME/EN Water collection box,tank,pipe,barrel

GB/ASTM/ASME/EN Water collection box,tank,pipe,barrel

Product Name: Collection Tank
Material: WB36
Example of application scenarios

a. Steam system
Purpose: Collect the condensate water after the use of steam, discharge it through a steam trap and recycle it.
Design focus: High-temperature resistance (above 200℃), anti-oxygen corrosion (with the installation of a hydrophobic cooler).

b.Compressed air system
Usage: To separate moisture and oil stains from compressed air and protect downstream equipment.
Design focus: Built-in gas-liquid separator, material should be oil-resistant (such as stainless steel or coated carbon steel).

1.The definition and standard of WB36 steel pipe
Corresponding national standard: GB/T 5310-2017 "Seamless Steel Tubes for High-Pressure Boilers" (the old version was GB5310), with a grade of 20G. However, some enterprises are accustomed to calling it WB36 (which may be related to German standards or industry practices).
International standards: Similar materials correspond to ASTM A106 Gr.B, EN 10216-2 P24, etc.
It is mainly used for high-temperature and high-pressure pressure-bearing components such as superheaters, reheaters and economizers in power station boilers.

2. Chemical composition and mechanical properties
Project Requirements
Chemical composition of C (carbon) : 0.17% ~ 0.23%, Si (silicon) 0.35% or less, Mn (Mn) : 0.35% ~ 0.65%
The content of alloying elements such as Cr (chromium) and Mo (molybdenum) is extremely low (pure low-carbon steel)
Tensile strength ≥410 MPa
Yield strength ≥245 MPa
Elongation ≥21% (no cracks after cold bending test)
"WB36" is a grade of seamless steel pipe used in high-pressure boilers, mainly applied in the power industry (such as high-temperature and high-pressure components like superheaters and reheaters in power station boilers).

3. Application Scenarios and Advantages
High-temperature and high-pressure environment
Operating temperature: 450℃ to 550℃ (Creep performance should be considered for long-term use).
Working pressure: ≤10 MPa (depending on the boiler design).
Applicable media: Steam, superheated steam.
(2) Material advantages
Low cost: Compared with alloy steel pipes (such as 15CrMo, 12Cr1MoV), WB36 is cheaper.
Good processing performance: Easy to weld and cold-bend into shape.
Oxidation resistance: The surface oxide film remains stable in high-temperature steam.

4. Design and manufacturing considerations
(1) Welding process
Welding method: Argon arc welding (TIG) or electrode arc welding (SMAW) should be adopted. Heat treatment (stress relief) is required after welding.
Welding material selection: It is recommended to use low alloy electrodes that match the base material (such as J507).
Non-destructive testing: The weld seams need to undergo RT (Radiographic testing) or UT (ultrasonic testing).
(2) Heat treatment
Normalizing + tempering: Eliminate welding residual stress and enhance material toughness.
Solution treatment (if necessary) : for cold-worked deformed parts.
(3) Corrosion and wear
Medium corrosion: In sulfur-containing vapor environments, attention should be paid to sulfide stress corrosion cracking (SSCC), and surface treatment should be carried out if necessary.
Erosion wear: In areas with high flow rates (such as elbows), the wall thickness should be increased or wear-resistant coatings should be applied.

5. Comparison with other materials

Material WB36 (20G), 15CrMo, 12Cr1MoV
Applicable temperature: ≤550℃, ≤550℃, ≤580℃
The strength is medium to high and even higher
The cost is low to medium high
Excellent antioxidant properties

9. Summary
WB36 (20G) is a cost-effective high-pressure boiler tube material, suitable for the pressure-bearing components of conventional power station boilers. When designing, special attention should be paid to the welding process, heat treatment and long-term high-temperature creep performance. In high-temperature and high-pressure systems, it is recommended to combine finite element analysis (FEA) to optimize the structural design and ensure safe and reliable operation.

   Jiangsu Huixuan New Energy Equipment Co., Ltd.

Company Profile

       Jiangsu Huixuan New Energy Equipment Co., Ltd. was established in June, 2016, is one of the forging manufacturer especially for the forging export. We located in Jiangsu Province of mid-east of China with good location for abundant sea transportation and just 90km to Shanghai airport. We have five professional plants: free-die forging, ring rolling, rough machining, heat treatment and finish machining. Our annual production capacity is 80,000 tons for various of free-die forgings, ring rollings and formed forgings.

      We have advanced supporting facilities, such as each of 10000t&3500t free-die forging hydraulic oil presses, each of 8T,5T,3T hammer,each of Ф9000mm and Ф5000mm ring rolling machine, one set of in-and-out material machine, 3 forging operators with the capacity of 150tons, 50tons and 20tons, various lifting vehicles, natural gas furnaces, chamber furnaces, sawing machines, drilling machines, heavy horizontal&vertical lathers, CNC machines, plane milling and boring machines, deep holeboring machines etc., totally more than 200 sets. All of these machines ensure to provide the coordinated process service from rough to finish machining. our customers are around the world,thanks to good company location we are able to provide fast ocean,air and railway transportation, achieved any location,any time,any problems quick response service.

     Our principle is Quality is First. Each quality key ponits from raw material to finish machining , packing and shipment will have the inspector to control the production quality management and ensure the 98% products percent of pass. And our execute standard can meet the international general standard, such as JB/GB/EN/DIN/JIS/ASME/ASTM/ISO. We are the training base of China Forging Association and after we set up our Jiangsu Huixuan Technology Research Center, spectrometer lab, mechanical properties test lab, metallographic lab and NDT lab. There are direct reading spectrometer, carbon and sulfur analyzer, 300KN electronic testing machine, 600KN hydraulic testing machine, impact testing machine, metalloscope, oxygen nitrogen and hydrogen analyzer and so on, and can implement the NDT test such as UT, MT, PT and so on to ensure the product quality.

    We can provide the forging with weight from 0.5t to 150t, and our main products are megawatt wind power main shafts, hydropower and thermal power rotors, power station auxiliary equipment spare parts, ship forgings for power of bent exle or propulsion of shafting, kinds of mining machinery forgings, step shafts, large gear rings, offshore oil and gas engineer forgings, oil forgings, special pressure vessel forgings and some others that can be used in kinds of heavy industry equipments field.

    We are qualified by the classifications such as ABS, CCS, BV, LR, DNV, GL, KR, NK, RINA and got the approval certifications. Beside that, we also have PED pressure equipment production license of TUV and "special equipment manufacturing license". We also gain some honors such as " Jiangsu Province High-tech and New Enterprise"," Jiangsu Province Private Technology Enterprise", and" China Top 10 Wind Power Main Shafts Manufacturing Enterprise "," National Quality Management Best Award of Excellence "," Jiangsu Province Excellent Private Enterprise "," Jiangsu High Quality Products ", " Jiangsu Fareast International AAA Credit Rating Enterprise".

     We invite the domestic and foreign merchants to cooperate sincerely and seek the common development, to create the brilliant together! !