Automatic Manual Sink Production Line To Speed Up Production Efficiency And Quality

Process term	Process introduction	machine	Machine picture	Machine size	floor space		power (Kw)	Consumption		Operators required	Capacity(daily output )
					Length(m)	Width(m)		power consumption(Kwh)	consumable material
Process 1	Steel Coil Laser cutting	Laser cutter line		12000x2600x1950mm	17	2.6	45	160	-	2
Process 2	Sheet welding for Saving Material	Straight Seam Welding Machine		1400x1100x2000mm	1.4	1.1	0.4	2		1
Process 3	Sheet Grinding for Saving Material	Sheet Grinding Machine		2250x1550x1800mm	2.3	1.6	3.2	15		1
Process 4	Punching of water hole	Deep throat Press machine/J21S-40T		1500x1200x2000mm	1.5	1.2	4	15		1
Process 5	Punching for Prebending	Deep throat press machine/J21S-63T		1700x1400x2200mm	1.7	1.4	4	15		1
Process 6	Press the water line	Bending machine/30T-1600MM		2600x1400x2000mm	2.6	1.4	3	18		1
Process 7	Bending of the sink base	Bending machine/63T-2500MM		2800X1700X2350MM	2.8	1.7	5.5	18		1
Process 8	Press arc & bottom corner	Two-In-One Integrated Rolling Seam&Corner Pressing Machine		1300x750x2000mm	1.3	0.75	2.3	10		1
Process 9	Welding for vertical seams and bottom corner	CNC Welding Special Machine		1400x1100x2000mm	1.4	1.1	0.4	2		1
Process 10	Round corner Of vertical seams grinding (Inside)	Grinding Machine For Round corner Of vertical seams		2550x850x2200mm	2.6	0.85	2.3	10		1
Process 11	Repair the Panel's missing corners	CNC Welding Special Machine(for panel repair)		1100x850x1450mm	1.1	0.85	0.4	2		1
Process 12	CNC Welding For Panel’s Inner Edge	Multi-Axis CNC Welding Special Machine (For panel’s inner edge)		1700x1400x1600mm	1.7	1.4	1.3	7		1
Process 13	Grinding for the sink’s panel	Grinding machine (Abrasive belt type)		2500x1400x1700mm	2.5	1.4	3	12		1
Process 14	Grinding for the sink’s panel(mirror surface)	Grinding machine		3000x1400x1700mm	3	1.4	3	12		1
Process 15	Painting For Sink Bottom Back Side	Manual painting equipment		2200X1800X1600mm	2.2	1.8	4.5	18		2
Process 16	Drying after Painting	Drying Oven		13000X1000X1600mm	13	1	30	200		2
Total floor space(Includ spaced distance and transportation route):>65m(Length)x 10m(Width)								Total power consumption:About500Kwh/Day		workers need:22 persons include backman	daily output:500 sinks

  Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the early period,the company mainly manufactured the general mechanical equipment,such as the turning lathe and gear shaper, with the precision achieving the leading level in China;in 1988,the company introduced the German technology and then developed the first metalware polishing equipment,cleaning line,and cutting,winding and flanging machine in China.Now the company's products have been well sold to more than 50 countries and regions worldwide,and have won deep favor from our customers.

  The company is devoted to the R & D, manufacturing and sales of the polishing equipment and complete-set automatic manufacturing equipment for the industry of metalware,automobile parts and accessories,food machinery,medical apparatus and instruments,and hardware all the time.In 2006,the company developed the disc-type multi-position automatic polishing machine, making a leading step in the automatic polishing machinery field;in 2012,the company developed automatic metalware drawing line;in 2014, the company developed the production line for laser blanking of metalware;in 2015,the company developed the straight-line automatic polishing machine and spinning machine;and in 2017, the company had the intelligent punching machine, and special shape machining and polishing equipment .

  The company attaches very high importance on the talents and scientific research.It has more than 230 employees,including 39 technical R & D personnel, and owns the plant covering the land area of more than 50,000m². Now the company has more than 160 domestic and foreign advanced manufacturing and machining equipment and test equipment, including large-sized guideway grinder from Germany,hobbing machine lathe from UK,spline hobbing machine lathe from Italy,milling machine from France,large-sized coordinate boring machine,vertical machining center, universal tool maker's microscope,and large-sized tool maker's microscope.The company has introduced the advanced international corporate management philosophy and diversity management model, and has become a hi-tech enterprise integrating product innovation, development,manufacturing and sales with the import and export right. The company leads the innovation trend in the industry and keeps the long-term healthy,stable and high-speed growth.The polishing mechanical equipment of the company accounts for more than 70% of domestic market share for similar products,and the overseas market sales account for 30% of total sales of the company.The company has won multiple awards by depending on the mechanical development and manufacturing experience and exquisite techniques for more than 50 years as well as the experience in the utensil machining and polishing for more than 30 years.For example,2MB4140 semi-automatic polishing machine won Zhaoqing City Science and Technology Progress Award and Guangdong Province Excellent New-Product Award in 1992.Multiple products have been granted with the national invention patents and are granted with CE certification.The company has passed ISO9001:2000 certification.

The company embraces the tenet of " good faith and cooperation for win-win ",and provides the " three-guarantees " service for our products.With high quality and excellent services,our products have won the recognition and trust in the markets at home and abroad.We look forward to sincerely cooperating with you,so as to create a better future!