110L Mixing Chamber Rubber Internal Mixer Feed By Upper Auxiliary Machine

Product Description:

When purchasing a 75L internal mixer, you need to pay attention to the following issues:

1. Equipment performance:
- Internal mixing effect:
- Rotor design: The rotor shape and spiral ridge design of a high-quality internal mixer should be reasonable, so that the material can be fully mixed, sheared and kneaded in the internal mixing chamber. For example, the ridges and edges of the rotor are welded with wear-resistant alloys and are polished and polished to improve the wear resistance of the rotor and the shearing effect on the material, thereby ensuring a good internal mixing effect.
- Speed ​​range: Pay attention to whether the stirring shaft speed of the internal mixer is adjustable and whether its adjustment range can meet production needs. Different materials and processes have different requirements for speed. The appropriate speed range can ensure that the material is fully mixed.
- Temperature control capability:
- Heating method: Common heating methods include electric heating, steam heating, etc. Electric heating has a fast heating speed and precise temperature control, but the energy consumption may be high; steam heating has a relatively low cost, but the stability of temperature control may be slightly inferior. Choose a suitable heating method according to actual production needs.
- Temperature accuracy: The temperature control accuracy during the internal mixing process is relatively high. Generally speaking, the temperature control accuracy should be within ±5℃ to ensure the mixing quality and performance stability of the material.
- Cooling system: The cooling system is very important to prevent the material from overheating and ensure the continuous operation of the internal mixer. Check whether the pipeline layout of the cooling system is reasonable, whether the flow and pressure of the cooling medium are sufficient, and whether the cooling effect is good.
- Pressurization system:
- Pressure regulation: The pressurization system of the internal mixer should be able to adjust the pressure according to different materials and process requirements, and the pressure adjustment range should meet production needs. For example, the pneumatic cylinder should have the function of adjustable speed and pressure.
- Sealing performance: Good sealing performance can ensure that the material will not leak during the pressurization process. Check the material and structure of the sealing device on the side of the pressure cover, the mechanical shaft seal on the end face of the stirring shaft and other components to ensure good sealing.
2. Equipment quality:
- Material selection:
- Material of the internal mixing chamber: The internal mixing chamber is a component that is in direct contact with the material, and the material is required to have high hardness, wear resistance and corrosion resistance. Commonly used materials include cast steel, alloy steel, etc., and their surfaces should be treated with heat treatment, hard chrome plating, etc. to improve surface hardness and finish.
- Material of stirring shaft: The stirring shaft needs to withstand large torque and friction, so the material should have high strength and toughness. Generally, alloy steel is forged and subjected to heat treatment and tempering.
- Materials of other parts: The materials of parts such as base, column, gearbox, etc. should also meet relevant standards and requirements to ensure the overall stability and reliability of the equipment.
- Manufacturing process:
- Welding process: Check whether the welding parts of the equipment are firm, whether the welds are uniform, and whether there are defects such as cracks and pores. The welding quality directly affects the structural strength and service life of the equipment.
- Machining accuracy: The machining accuracy of each component of the internal mixer should meet the design requirements, such as the accuracy of the gears, the installation accuracy of the bearing seat, etc. These accuracy indicators will affect the running stability and noise level of the equipment.
- Electrical system:
- Quality of electrical components: Electrical components such as air switches, contactors, relays, circuit breakers, etc. in the electrical system should use well-known brands and reliable products to ensure the electrical safety and stable operation of the equipment.
- Control system: The control system should be easy to operate, fully functional, and stable in operation. For example, the temperature automatic control loop, manual/automatic operation loop, etc. should be sensitive and reliable, and be able to accurately control the operating parameters of the equipment.
3. Manufacturer:
- Manufacturer qualifications: Choose manufacturers with relevant production qualifications and certifications, such as ISO9001 quality management system certification. These certifications can prove that the manufacturer's production management and quality control levels meet certain standards and requirements.
- Manufacturer reputation: Understand the reputation and reputation of the manufacturer, and you can obtain relevant information by consulting customer reviews, industry forums, etc. Choosing a reputable manufacturer can guarantee the quality and after-sales service of the equipment.
- After-sales service: Good after-sales service is an important guarantee for purchasing an internal mixer. Understand whether the manufacturer's after-sales service system is complete, including the technical level of after-sales personnel, response speed, and maintenance costs. The content and duration of after-sales service should be clearly stated in the purchase contract.
4. Equipment price:
- Comprehensive cost performance: Don't just focus on the price of the equipment, but consider the performance, quality, after-sales service and other factors of the equipment, and choose equipment with high cost performance. Too low a price may mean that there are problems with the quality and performance of the equipment, while too high a price may not necessarily guarantee the best quality and performance of the equipment.
- Price comparison: Before purchasing, consult the quotations of several manufacturers for comparison and analysis. At the same time, pay attention to whether the quotation includes transportation, installation, commissioning and other costs to avoid additional costs in the later stage.
5. Equipment applicability:
- Production needs: According to your own production scale, product type, process requirements and other factors, choose a suitable internal mixer model and specification. For example, if the viscosity of the material produced is high, you need to choose an internal mixer with higher power and stronger torque; if the product produced has strict requirements on temperature control, you need to choose an internal mixer with high temperature control accuracy.
- Installation environment: Consider whether the installation space, power supply conditions, gas source conditions, etc. of the equipment meet the requirements. Before purchasing, you should communicate with the manufacturer's technical staff to ensure that the equipment can be installed and operated smoothly.

Features:

• Product Name: Rubber Kneader Machine
• Type: Rubber Kneader Machine
• Mixing Time: 2-20min
• Material: Carbon Steel/Stainless Steel
• Discharge Way: Manual/Pneumatic
• Control System: PLC

Keywords: Kneader Blender, Rubber Blender, Rubber Kneader Mixer

Technical Parameters:

Applications:

The Rubber Kneader Machine is designed to mix, blend, and knead rubber and plastic materials in a wide range of industrial applications. Its double-shaft structure and PLC control system make it a reliable and easy-to-use tool for manufacturers in the rubber and plastics industry. The machine can mix materials for 2-20 minutes, depending on the specific requirements of the application.

Thanks to its sturdy carbon steel or stainless steel construction, the Rubber Kneading Machine is built to withstand heavy usage and provide consistent performance over time. Water or air cooling methods are available to ensure the machine does not overheat during extended use.

Some of the occasions and scenarios where the Rubber Kneader Machine can be used include:

• Manufacturing of rubber products such as tires, hoses, belts, and seals
• Processing of plastic materials for use in various industrial and consumer applications
• Mixing and blending of adhesives, sealants, and other chemicals
• Production of rubber and plastic compounds for use in construction and building materials

The Rubber Kneader Machine is packaged on a pallet with packaging film and is suitable for delivery via container. Delivery time is estimated at 40 days, and payment can be made via L/C or T/T. The machine is also available in custom configurations to suit specific application needs. The Beishun Rubber Kneader Machine has a supply ability of 50 sets per year, making it a readily available option for manufacturers in need of a reliable rubber blender.

Support and Services:

The Rubber Kneader Machine is a high-performance machinery that is designed to mix, knead and discharge rubber materials with high precision and efficiency. Our product is equipped with advanced technology to ensure maximum productivity and quality of output.

Our technical support team is always available to provide assistance and guidance to our customers regarding the installation, operation, and maintenance of the Rubber Kneader Machine. We also offer customized training programs to help our customers optimize the performance of their machinery.

In addition, we provide a range of services to ensure that our customers get the most value out of their investment. Our services include machine upgrades, spare parts supply, and on-site repair and maintenance.

Packing and Shipping:

• The Rubber Kneader Machine will be securely packed in a wooden crate.
• The crate will be sealed and labeled with the product information and handling instructions.
• The dimensions of the crate will be 2 meters in length, 1.5 meters in width, and 1.8 meters in height.
• The weight of the crate will be approximately 1500 kg.

Shipping Information:

• The Rubber Kneader Machine will be shipped via sea freight.
• The shipping will be arranged by the seller and the buyer will be responsible for the shipping cost.
• The delivery time will depend on the destination port and customs clearance process.
• The buyer is responsible for all customs duties and taxes.

FAQ:

Q1: What is the brand name of the Rubber Kneader Machine?

A1: The brand name of the Rubber Kneader Machine is Beishun.

Q2: What is the model number of the Rubber Kneader Machine?

A2: The model number of the Rubber Kneader Machine is X(S)N-750.

Q3: What is the place of origin for the Rubber Kneader Machine?

A3: The Rubber Kneader Machine is manufactured in Qingdao, China.

Q4: What certifications does the Rubber Kneader Machine have?

A4: The Rubber Kneader Machine is certified to have ISO9001, CE, and SGS certifications.

Q5: What are the payment terms for purchasing the Rubber Kneader Machine?

A5: The payment terms for purchasing the Rubber Kneader Machine are L/C and T/T.

Q6: What is the minimum order quantity for purchasing the Rubber Kneader Machine?

A6: The minimum order quantity for purchasing the Rubber Kneader Machine is 1 set.

Q7: What is the price range for the Rubber Kneader Machine?

A7: The price range for the Rubber Kneader Machine is USD5000-100000/set (custom made).

Q8: What is the packaging details for the Rubber Kneader Machine?

A8: The Rubber Kneader Machine is packaged with a pallet, packaging film, and container.

Q9: What is the delivery time for the Rubber Kneader Machine?

A9: The delivery time for the Rubber Kneader Machine is 40 days.

Q10: What is the supply ability for the Rubber Kneader Machine?

A10: The supply ability for the Rubber Kneader Machine is 50 sets per year.