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Ultrasonic Spraying Process For Automotive Protective Hard Coating

Categories Ultrasonic Spray Coating Machine
Brand Name: FUNSONIC
Model Number: FS650X
Certification: CE
Place of Origin: CHINA
MOQ: 1 UNIT
Price: Negotation
Payment Terms: T/T, Western Union
Supply Ability: 1000 unit per month
Packaging Details: Packed by Wooden Case
Production Name: Production Ultrasonic Spraying System
Frequency: 20-200khz for selection
Max Power: 100w
Continuous Spraying Volume Max: 20-1200ml/h/pcs,Scalable
Effective Spraying Width: 2-260mm/pcs,Scalable
Spray Uniformity: <5%
Solution Viscosity: ≤50cps
Input Voltage: 220V±10%/50-60Hz
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Ultrasonic Spraying Process For Automotive Protective Hard Coating

Ultrasonic Spraying Process For Automotive Protective Hard Coating


Description:


Ultrasonic spraying process for automotive protective hard coatings is an advanced coating technology mainly used to enhance the durability and scratch resistance of vehicle surfaces. The paint is atomized into fine spray particles by ultrasonic vibration, and then the particles are evenly covered on the surface of the car by the guiding gas, so as to improve the adhesion and uniformity of the coating.
In the application of ultrasonic spraying for automotive protective hard coatings, commonly used coatings include polyurethane, epoxy resin, and other high-performance materials, which can effectively enhance the wear resistance, chemical resistance, and UV resistance of the coating.


Parameters:


Product Type

Ultrasonic Precision Spray Coating Machine Laboratory desktop Type

FS310

Intelligent Ultrasonic Precision Coating Machine desktop Type

FS620

Benchtop Ultrasonic Spray Coating Machine

FS650

Spray Nozzle Operating Frequency20-200KHz20-200KHz (Normally use 60100110120K)20-200KHz (Normally use 60100K)
Nozzle Power1-15W1-15W1-15W
Continuous Spraying Volume Max0.01-50ml/min0.01-50ml/minDetermine based on the type and quantity of nozzles configured (Max 5 Nozzles)
Effective Spraying Width2-100mm2-100mmDetermine based on the type and quantity of nozzles configured
Spray Uniformity≥95%≥95%≥95%
Solution Conversion Rate≥95%≥95%≥95%
Dry Film Thickness20nm-100μm20nm-100μm20nm-100μm
Solution Viscosity≤30cps≤30cps≤30cps
Temperature Range1-60℃1-60℃1-60℃
Atomized Particles (Median Value)10-45μm (distilled water), determined by the frequency of the nozzle10-45μm (distilled water), determined by the frequency of the nozzle10-45μm (distilled water), determined by the frequency of the nozzle
Diversion Pressure Max≤0.10MPA≤0.15MPA≤0.15MPA
Input Voltage220V±10%/50-60Hz220V±10%/50-60Hz220V±10%/50-60Hz
Exercise ModeX+Y two axis fully automatic, Z-axis manual adjustmentXYZ three-axis, independently programmableA spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module
Control ModeMicro computer card, 7-inch touch screen+buttonsFUNSONIC spraying control system, PLC control, 13.3-inch full-color touch screenPLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc
Control ContentUltrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systemsUltrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systemsThe touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions
Liquid Supply MethodPrecision injection pumpPrecision injection pumpPrecision injection pump
Ultrasonic Dispersion System (Optional)50ml, 40K, biological grade sampler20ml or 50ml, 40K, biological grade sampler20ml or 50ml, 40K, biological grade sampler

Process Steps :


1. Surface preparation: Clean and polish the surface of the car to remove dirt and oxide layers, ensuring the adhesion of the coating.
2. Spray equipment settings: Adjust the frequency and spray pressure of the ultrasonic spray equipment to adapt to different types of coatings and surface conditions.
3. Spraying process: The coating is uniformly sprayed through an ultrasonic nozzle, usually requiring multiple layers of spraying to achieve the desired thickness and effect.
4. Curing and drying: After the coating is sprayed, it needs to be cured, which can be accelerated by natural drying or heating.


Ultrasonic Spraying Process For Automotive Protective Hard Coating


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