Small Size SMD Component Counter for Space-Saving Production Line Integration

Small Size SMD Component Counter for Space-Saving Production Line Integration

Introduce

The SMD Components Counter is a specialized device for automatically counting and sorting surface mount components (SMD).

It mainly has the following functions and features:

Function:
Automatically detect and identify SMD components of different types and sizes.
Accurately calculate the quantity of each component and display statistical results.
Classify and store components according to preset classification rules.
Provides inventory management and reporting functions to facilitate production planning and purchasing.

Main feature:
Fully automated operation, counting and classification can be completed without manual intervention.
Using high-precision optical sensors and intelligent algorithms, it has strong recognition capabilities.
It can store the sizes and classification rules of various components and adapt flexibly.
It has a human-computer interaction interface for easy operation and viewing of counting results.
It is small in size and compact in structure, making it easy to integrate into the production line.

Main component:
Feed track: used to input SMD components in an orderly manner.
Optical sensor: detects and identifies the size, type, etc. of components.
Classification mechanism: Classify and store components according to preset rules.
Counting module: Accurately counts the number of each component.
Display and control panel: display counting results to facilitate human-computer interaction.
Data processing system: stores classification rules, generates reports, etc.

Features

1. Stainless steel machine body.

2. Leak detection function, when tracking missing components, the counter will stop and reminder you.

3. The operation is simple, the positive and negative can be counted, and the function is really preset.
4. The quantity of preset parts can be used for the design of SMT belt type parts.
5. It can be equipped with scanning gun and bar code printer for easy management.
6. Counting speed can be ajustable,improve the efficiency,meet the different size tape.
7. The counter use drafting LCD screen. Small size, light weight, easy to carry
8 .Use patent reflector,humanized operation platform.
9. Fully control the components in the factory, avoid mistakes.

10. Fully control the number of SMT parts in the factory, and avoid the inventory and capital accumulation. Small size, light weight, easy to carry.

Specification

Typical applications of SMD Components Counter include:

Quantity Statistics:
SMD Components Counter can monitor and record the number of SMD components that have been inserted in real time.
This helps to keep track of production progress and ensure that the number of SMD components predetermined by the product is reached.

Process Control:
Statistical data can be used to analyze the insertion speed and efficiency of each component model.
By comparing the insertion of components of different models, the process parameters of the insertion machine can be optimized to improve overall production efficiency.

Quality Assurance:
The data recorded by SMD Components Counter can be used to check whether there are omissions or incorrect insertions.
This helps to detect and correct problems in a timely manner and ensure product quality.

Inventory Management:
The statistical data of SMD Components Counter can provide a basis for inventory management.
Based on the production plan and the actual insertion quantity, the inventory demand of components can be better predicted and controlled.

Production Analysis:
The data recorded by SMD Components Counter can be used to analyze and optimize the production process.
Through in-depth analysis of statistical data, bottlenecks and improvement opportunities in the production process can be found.

Shenzhen HanSome Technology Co.,Ltd(HSTECH)was estabilished in 2012 by prefessional and experienced engineer who wroked many years in EMS company,we specilized in PCB handling equipments at first, then we develop the PCB depaneling machine and SMT cleaning machine. HSTECH not only have professional technical team for R&D,but also have a outgoing and experienced marketing team for research and develop, grasps products developing directions, updates the products and technics to meet the continue changing demands. In the past years,we have been always keep innovating and exploing to make cost-efficient products to help our customers saving cost and labor, improving the production efficiency at the same time.
HSTECH set the goal for "High quality and Smart”, that based on the concept of "Quality-Oriented and Customer-orented", and combined the industry feature, smart technology persuit for the smart factory.As for the after-sale service, we insist on "responsibility", we will take reaction at the first when we got quality feedbacks,and service our customers all the time.