Sensor Automation Assembly Line 380V/220V with Automated Testing Solution

Automated sensor assembly and testing machine automation solution

The design of the assembly line for electric vehicle PT sensor focuses on flexibility and high efficiency.

Feeding and transportation: The automated logistics system is used to quickly transport sensor parts from the warehouse to the assembly line through conveyor belts and robotic arms. During the transportation process, QR code recognition technology is used to classify and track parts to ensure the accuracy and traceability of parts.
Assembly workstation: A flexible assembly workstation is designed, which can be quickly adjusted according to the needs of different products. For sensor housings and sensitive elements of different sizes, rapid production switching can be achieved by replacing fixtures and adjusting program parameters. At the same time, a vision system and force feedback technology are adopted to ensure the accuracy and stability of the assembly process.
Inspection link: In addition to conventional pressure and temperature detection, vibration testing and electromagnetic compatibility testing are also added. The vibration test simulates the vibration environment of the car during driving to ensure the reliability of the sensor under harsh conditions. The electromagnetic compatibility test ensures that the sensor works normally in a complex electromagnetic environment. The detection data is automatically uploaded to the enterprise's quality management system to facilitate real-time monitoring and analysis of product quality.
Production line layout: A linear layout is adopted, and each workstation is arranged in sequence to make the production process clearer and more efficient.

Automotive (electric vehicle) automation solution

● Power system assembly automation solution

● Chassis system assembly automation solution

● Automotive electronics assembly automation solution

● Body and interior assembly solution

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.