20 Bottles/Min round bottle labeling machine Inkjet Coding Bottle Cap Visual Inspection System

20 Bottles/Min Round Bottle, Bottle Labeling, Inkjet Coding, Bottle Cap Visual Inspection System

1. Introduction

This system uses machine vision to detect circumferential bottle labels, including detection of QR codes, barcode recognition, code identification, labeling quality (such as: crooked, warped, whether there is a label, etc.), and detects bottle labels Products with substandard quality are recorded and subsequently eliminated. This system also includes the detection of the skew of the bottle cap relative to the bottle body, and visually guides the rejection of bottle caps that are obviously skewed. Bottle caps that are obviously far away from the bottle body are also detected, and bottles that are obviously not tightly tightened are rejected.

2. Technical Parameters

3. Hardware Configuration

3.1 4 200W color cameras, 1200W grayscale camera, 30 frame acquisition speed, GigE camera communication method.

3.2 1 set of industrial camera vision software with development and application authorization.

3.3 5 industrial Ethernet cables.

3.4 200W5 pixel resolution industrial camera lenses.

3.5 1 set of light source controller and 5 sets of light sources.

4. Software Configuration

4.1 The testing project contains all the testing requirements.

4.2 Image processing software development and application licenses are installed on customer-specified industrial computers.

4.3 The image processing software system developed based on high-level languages ​​has multi-job functions. When a product needs to be replaced, the customer only needs to modify the product model and the system automatically switches without the need for secondary development.

4.4 The detection cycle of a single product is less than 0.5s.

5. Vision Algorithm Process

6. Equipment Advantages

6.1 Four cameras are arranged at 90° intervals to ensure stable and complete 360° imaging of the bottle label.

6.2 The arched light source specially designed for cylindrical labels can improve the consistency of imaging brightness.

6.3 Synchronous triggering of 4 light sources, asynchronous strobe and asynchronous image acquisition, avoiding the complexity and instability of asynchronous triggering logic, while reducing mutual interference between light sources and improving imaging quality.

6.4 The camera and the light source are installed coaxially and are integrally installed on a height-adjustable adjustment frame. The adjustment frame features laser markings or rulers to facilitate precise adjustment of the height of the vision system for bottles of different heights.

JiangSu Enterprise profile of Jiangsu Jinwang Intelligent Sci-tech Co., Ltd.

Jiangsu Jinwang Intelligent Sci-tech Co., Ltd.(JWIM), established in 2005, is a high-tech enterprise specializing in R&D, manufacturing, sales and service of pesticides, fertilizers, veterinary drugs and feed intelligent factories (intelligent processing, intelligent packaging, intelligent storage and intelligent office). Over the past 16 years, Jinwang has served nearly 3000 agrochemical preparation enterprises at home and abroad. At present, the company has a registered capital of 20 million, covers an area of 100 mu, a construction area of 100000 square meters, has more than 600 employees and more than 300 professional and technical personnel. Jinwang has passed the EU CE certification, CMP certification, ISO9001 quality management system certification, OHSAS18001 occupational health and safety management system certification and ISO14001 environmental management system certification, and has obtained more than 70 patent certificates. The production scale and technical level are among the forefront of domestic peers.The products are exported to more than 50 countries and regions such as the United States, Malaysia, Vietnam, Japan, Egypt, Turkey, Thailand, South Korea, Saudi Arabia, Austria and Australia. Jinwang is rated as high-tech enterprise and famous trademark of Jiangsu Province.
In recent years, Jinwang intelligent has closely focused on the market, continuously carried out research and development of new products, professionally focused on the integration of intelligent factories of agricultural and veterinary preparations. To make this industry specialized, refined, thorough, strong and unparalleled, and become the first brand in the world! At present, Jinwang is a leading enterprise in the domestic agricultural and veterinary preparation packaging machinery industry. And the domestic market share is more than 30%.
Our mission: to accelerate the arrival of intelligent era of the global agricultural and veterinary preparation industry
Our vision: to build a world-class Internet service platform for intelligent factories of agricultural and veterinary preparations
Core code of conduct: 1. Customer first; 2. Continuous innovation; 3. Coordinated operations; 4. Keep promises; 5. Details are king; 6. Data speaks.
Our original intention: 1. Create value for customers; 2. Create happiness for employees; 3. Contribute to society.