Unlock Equipment Peak Performance: Zirconia Ceramic Guides/Insulators Empower Precision Machinery And Electronic Devices

Unlock Equipment Peak Performance: Zirconia Ceramic Guides/Insulators Empower Precision Machinery And Electronic Devices

Zirconia ceramic, particularly Yttria-Stabilized Zirconia (YTZP), is an advanced high-performance engineering ceramic material. Leveraging its unique combination of properties, it is increasingly replacing traditional metals and plastics in high-end fields such as precision machinery, electronic equipment, and medical devices, making it an ideal material for manufacturing critical components like guides, brackets, and insulators.

1. Primary Applications

• Precision Machinery Field: Used for manufacturing high-precision guides, bearings, sliders, brackets, etc. Its high hardness, exceptional wear resistance, and low friction coefficient ensure long-term operational accuracy and stability for equipment, especially suited for ultra-precision machine tools and semiconductor processing equipment.

• Electronic Equipment Field: Serves as an ideal insulating support, ceramic substrate, vacuum melting crucible, and semiconductor process chamber component. Its excellent insulation, high-temperature resistance, and low dielectric loss guarantee the reliability and performance of electronic products.

• Other Fields: Also widely used in medical devices (dental implants, surgical blades), consumer goods (ceramic knives, watch cases), and the new energy industry, among others.

2. Core Advantages

1. High Hardness & Superior Wear Resistance: Exceptional hardness, with a wear life dozens of times longer than metal, significantly extending equipment maintenance cycles.

2. High Strength & Toughness: Boasts outstanding fracture toughness among ceramics, with high flexural strength, reducing the risk of brittle fracture.

3. Excellent Insulation Properties: An excellent electrical insulator at room temperature, ensuring electronic device safety.

4. Corrosion Resistance & Bio-inertness: Resistant to acids, alkalis, and organic solvents, eliminates rust issues, and is safe and non-toxic to the human body.

5. Low Friction Coefficient: Offers good self-lubrication, ensuring smooth operation and potentially reducing energy consumption.

6. High-Temperature Resistance: Melting point exceeds 2700°C, allowing stable operation in high-temperature environments.

3. Specifications & Parameters Table

4. Manufacturing Process
Powder Preparation → Isostatic Pressing/Injection Molding → Sintering (High Temperature) → Diamond Grinding/Precision Machining → Non-Destructive Testing (Flaw Detection) → Laser Marking/Cleaning → Final Inspection & Packaging

5. Usage Instructions

• Installation: Avoid impact with hard objects; use non-metallic tools for installation to prevent localized stress concentration and potential damage.

• Material Pairing: When used with metals or other ceramics, consider the matching of coefficients of thermal expansion; appropriate clearance is recommended.

• Storage: Store in a dry, dust-free environment.

6. After-Sales Service
We provide comprehensive technical support and quality assurance, including: Material composition and performance warranty, Custom processing based on drawings or samples, Professional application solution consulting, Prompt response to customer inquiries.

7. Frequently Asked Questions (FAQ)

• Q: Is zirconia ceramic truly more wear-resistant than steel?
  A: Yes, under most conditions involving dry friction and abrasive wear, the wear resistance of zirconia ceramic far exceeds that of quenched tool steel.

• Q: Can zirconia ceramic components be manufactured in large sizes?
  A: Yes, but sintering large-sized components is technologically challenging, resulting in lower yield rates and consequently higher costs.

• Q: Is zirconia a perfect electrical insulator?
  A: It is an excellent insulator at room temperature. However, at very high temperatures (>300°C), its resistivity decreases, and it can exhibit some electrical conductivity.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.