Low-Volume CNC Machining Aluminum Alloy Turned Components
Why use CNC machining to manufacture small batches of aluminum
parts?
At JYH, we offer the best small batch CNC machining for aluminum
parts. We live and develop on the slogan of low cost, high quality
and
fast delivery. More and more industries choose CNC machining small
batch aluminum parts. Aluminum is an awesome material because
of its amazing properties. In terms of processing materials, it is
cheaper due to the lower processing time. The small aluminum parts
are
also strong and resistant to rust or corrosion.
In addition, aluminum machined parts have excellent electrical
conductivity and ductility. Today, small batch CNC machining of
aluminum
parts has a range of uses. These include the automotive, medical,
military and aerospace industries. These parts require precision
machining specialists to manufacture.
Quality Reporting
All parts are inspected for cosmetic conformance to workmanship
standards and dimensional conformance on at least three dimensions
(typically X, Y, and Z), but with production parts for machining,
we also provide conventional inspection reporting like FAIs,
Certificate of Compliance (CofC) documentation, and additional like
ISO 9001 quality certificated and AS9100 and ISO9001.
What grade of aluminum do we use in JYH?
Aluminum 6061
| This is the most preferred aluminum grade. This is since it avails
the following key features. One it offers great mechanical
properties that allow us to weld it easily. In addition, it offers
good toughness that makes it awesome or extrusion. We can easily
anodize it and its corrosion resistance makes it ideal for harsh
environs. |
Aluminum 7075
| This is the second most preferred aluminum grade after the previous
one. It is renowned for its fatigue strength. We can thus use it as
a low volume part for tough components. Examples are fuselages and
aircraft wings. Others include bike parts and rock climbing gear.
In addition, it is lightweight which gives it more appeal. We can
also use it as a reflector for cars as it has amazing polish
features. |
Aluminum 5052
| We usually use this aluminum grade in sheet metal processing. We
can also opt for it when CNC machining low-volume parts that are
likely to face a salty environment. This is since it confers the
right amount of corrosion resistance. Examples of clients are those
from the marine and industrial set up. In addition, we can easily
punch, bend, and shear the sheets we make using it. |
Aluminum 6063
| This aluminum grade offers amazing mechanical features. It thus
allows us to easily weld it and apply heat treatment. We may use it
when creating complex shapes that have smooth surfaces. There are
thus several low volume aluminum parts we can machine using it.
These namely sign frames, roofs, doorframes, and window frames. |
1.Advantages of aluminum
1) Excellent mechanical properties
Aluminium is one of the most commonly used machining materials due
to its excellent mechanical properties. Some of these features
include softness, affordability, durability and its ability to
resist corrosion. Precision machined CNC aluminum parts have become
commonplace in recent years, especially in military, medical,
aerospace and industrial engineering.
2) General materials
The advantage of aluminum is that it is a universal material that
can be used in various fields. It has great features such as being
light and durable. Aluminum also needs absolute brilliance, so
aluminum can be used in different fields such as aircraft
manufacturing, power generation and automobile manufacturing. In
the automotive production industry, it can be used to make
reflectors commonly used in automotive lamps.
Why choose Low Volume CNC Production:
1. Reduced Piece-For Higher Quantities
Lower your part cost when you order higher volumes of production
parts.
2. Inspection Reporting and Certifications
Get added quality assurance from conventional FAI reporting, COC
documentation, and ISO9100 certification.
3. More Finishing Options
Choose from anodizing and chromate plating for complete parts from
one supplier.
4. Supply Chain Flexibility
Avoid warehousing fees by ordering only the amount (starting at
quantity 10) you need each month.
The benefits of CNC machining aluminum parts
Easy to bend One of the benefits of using CNC machining processes to machine
alumium CNC part is that they can be easily bent. Unlike steel, the
aluminum material can be easily rotated during processing because
of the thickness of the aluminum that can take advantage of various
forming methods. Best results are achieved by stamping and
machining to easily obtain various shapes of aluminum CNC parts. |
Easy to process Another benefit of the aluminum CNC machining process is that the
material can be easily fabricated by punching, folding and
drilling. You can use it to form various shapes of parts as needed.
Compared to steel, the energy used in aluminum processing is much
lower.
|
Low temperature resistance Aluminum material is low temperature resistant. We all know how
delicate steel can be, especially in welding areas or low
temperature environments. Compared to steel, aluminum can be easily
machined at low temperatures.
|
Customized post-processing Aluminum can be customized according to customer’s requirements.
There are a few things you can do to give it the perfect custom
look.Aluminum alloy CNC parts can be plated in various colors
according to your requirements. Some colors you can try include
black, blue and green.
|
We offer more competitive pricing at higher quantities in addition
to tighter tolerances, hardware assembly, first article inspection
(FAI) reporting, material certifications, and additional finishing
options like anodizing and chromate plating. It’s CNC machining
designed around your project needs—whether prototyping or
production.
CNC Machining Method of Aluminum Parts
- Milling: A rotating milling cutter is moved over the aluminum
piece, removing excess material to obtain the desired shape and
size. Commonly used milling methods include end milling, face
milling, and extrusion milling.
- Drilling: Use a drill bit to drill holes in aluminum parts; often
used to process bolt holes, threaded holes, etc.
- Boring: Boring is a method of reprocessing drilled holes. Boring
tools are used to finely machine holes to meet design requirements.
- Tapping: Cut threads into holes in aluminum parts for subsequent
threaded connections with other parts.
To ensure quality, we send a CMM test report to our customers,
which ensures that you receive your small batch of high quality CNC
machined parts.
In small batch CNC machining assembly, tolerances and dimensions
can fully meet your requirements.
Our workshop
Product quality assurance:
Low volume From Prototyping to Production
JYH custom sheet low volume services are highly versatile and
applicable to a wide range of industries and purposes.
JYH custom low volume services can be used for various applications
such as mold tooling, rapid prototyping, and
custom manufacturing, and more.
Functional Prototypes
Functional prototypes can be built using various materials and
manufacturing methods, depending on the
complexity and purpose of the product.it is a critical step in the
product development process,
helping to reduce risks, refine designs, and ensure that the final
product meets user expectations.
Prototyping
Prototyping refers to a set of techniques and processes used to
quickly create prototypes of a product.
It is used for testing, evaluation, and iteration during the
product development cycle.
Prototyping plays a crucial role in modern product development by
enabling innovation, reducing time-to-market,
and enhancing the quality level and functionality of products.
On-Demand Production
On-demand production offers swift and flexible manufacturing
tailored to specific needs. It enables efficient production of
parts as required, minimizing inventory and lead times.
Shipping way:
Payment method:
After sales service:
FAQ
- Are you a trade company or manufacturer?
We are a manufacturer with more than 15 years of experience in CNC
machining and
Low Volume CNC Machining Supplier Of Machined Prototype And
Short-Run Production.
- Can you protective my business, will my drawing be safe after you
get it?
Yes, we can sign the NDA before you send the drawing.
- Do you provide first article of inspection (FAI) service?
Yes, We offer FAIs on machined and molded parts.
- How soon can I get your quotation?
Within 1 hours or less and in nearly all cases.
- Available for customized design drawings?
Yes, CAD, STP, IGS, PDF, Solidwork, etc.
Product's packing way
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