Robust Chemical Dispensing Valve for Aggressive Solvent Transfer with Corrosion-Resistant Construction

Robust Chemical Dispensing Valve for Aggressive Solvent Transfer with Corrosion-Resistant Construction

Product Description:

Engineered to withstand the harshest environments, this 20mm metered valve is the ultimate solution for handling aggressive chemicals and solvents. The entire valve assembly is constructed from highly corrosion-resistant materials, including PTFE seals and 316 stainless steel core components, ensuring longevity and chemical integrity. This chemical dispensing valve features a precision-engineered metering mechanism that delivers consistent, repeatable doses even with volatile or viscous fluids. Its primary function is to provide safe and controlled transfer of liquids that would degrade standard valves, making it a critical component in laboratories, pharmaceutical processing, and industrial cleaning systems. The robust design includes a reinforced body to handle higher operating pressures and a smooth internal pathway that minimizes the risk of clogging or crystallization. By choosing this valve, you invest in a durable fluid control solution that mitigates risk, reduces downtime for replacements, and ensures the purity of your process by preventing metallic contamination or seal failure.

Bullet Points:

• Built with superior corrosion-resistant materials for use with aggressive solvents and acids.

• The dependable metering mechanism ensures consistent dosing accuracy for precise chemical transfer.

• Reinforced body and internal components for enhanced durability and pressure tolerance.

• Smooth flow path design minimizes clogging in critical fluid control applications.

• Easy to maintain with a simple, tool-free disassembly for cleaning and seal replacement.

Specific Application Scenario
Perfect for a pharmaceutical laboratory where concentrated acids or potent active ingredients need to be accurately dispensed into mixing vats. The valve's corrosion-resistant properties prevent contamination and ensure the chemical purity of the final product.

Factory Production Floor
Production involves specialized welding and polishing techniques for stainless steel components. Each unit undergoes a rigorous pressure test and a passivation process to enhance its natural corrosion-resistant oxide layer, ensuring it meets industry standards for chemical handling.

Packing and Transportation
Valves are packed in sealed plastic bags with VCI (Vapor Corrosion Inhibitor) paper to prevent any surface corrosion during transit. They are then placed in individual boxes and shipped on secure pallets.

FAQ

Which specific chemicals is this chemical dispensing valve compatible with?

• It is compatible with a wide range, including strong acids, alkalis, and organic solvents. Please consult our chemical compatibility chart for specific fluids.

How does the metering mechanism perform with viscous fluids?

• The mechanism is designed to handle a range of viscosities. For very thick fluids, we recommend ensuring adequate inlet pressure and possibly a larger orifice version.

What makes the construction corrosion-resistant?

• We use 316 stainless steel and fluoropolymer materials for all wetted parts, which are known for their exceptional resistance to chemical attack.

Can the fluid control assembly be fully sterilized?

• Yes, the entire unit can be sterilized using autoclave or SIP (Steam-in-Place) methods, making it suitable for sanitary applications.

What is the temperature operating range?

• The standard seals operate between -10°C and 150°C. High-temperature seals are available for more extreme conditions.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.